 Carrying out technical, heat engineering, technical and economical audit of process, heat- and water supply schemes of diffusion compartment of sugar mill, determination of reserves for increasing efficiency of their operation.
- Updating process, heat- and water supply of diffusion department.
- Calculation, supply, engineering, adjustment, putting into operation new equipment for diffusion compartments (extractors, deep-squeezing presses, pulp catchers, elevators, cutters, pumps, reinforcement).
- Updating and reconditioning of existing equipment, start-and-adjustment activities, completion of the equipment, optimal complete set for extraction plants.
- Updating heating scheme for inclined extractors.
- Updating exhausted cossettes discharge scheme for inclined extractors.
- Carrying out activities, aimed at improving quality of beet cossettes (including feed line and beet washer department).
- Development and implementation of rational schemes for preparation of feed water for extractors.
- Supply and implementation of diffusion juice pulp catching equipment, pulp discharge, desugarization and utilization schemes.
- Development and implementation of rational schemes for preparation and reversion of pulp press water in the extraction agent.
- Calculation, selection and putting into operation pumping facilities with higher efficiency factor and optimal performance characteristics.
- Carrying out complex automation of the processes in diffusion compartment.
- Supply, development of schemes and manufacturing implementation of antifoam preparations, used in sugar industry.
- Carrying out staff training in basic operation principles for new and existing equipment, performing technological processes in optimal operation mode, basing on the latest developments in sugar industry.
- Support of technical solutions during manufacturing.
- Carrying out complex activities on ensuring ecological safety of technological processes.
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Special activities:
- Examination of technical condition of trough-type inclined extractors DdS, DC, PDS with giving out recommendations.
- Checking positions of axis lines of auger shafts of DdS, DC-type extractors.
- Checking and carrying out centering activities of drive stations of trough-type inclined extractors.
- Operation control of greasing system and drive chains and their adjustment during operation.
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Repair activities:
- Restoration of transportation system on existing turboshafts.
- Restoration and repair of trough and roof of extractor.
- Supply of the following spare parts is possible:
- end shafts;
- differential sheaves;
- wrist pin of intermediate bearings;
- bushes for intermediate, external and gland friction bearings;
- bearing bodies (steel);
- special bolts.
Activities in diffusion compartment will ensure:
- increase in productivity of extractors;
- decrease of loss of sugar during production;
- decrease of fuel and power rate for beet treatment;
- decrease of fuel rate for pulp drying;
- improving quality of diffusion juice;
- decrease of foam generation due to use of "KEBO" preparation;
- ecological safety of technological processes.
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