EQUIPMENT
Sectional heater
It is designed to heat products of sugar production during sugar beet and raw sugar processing. According to the type of heating medium are divided into heaters - using vapour as heating medium, and – heat exchangers – using condensates as heating medium. It is used for heating of almost all kinds of sugar industry products (except outflows of crystallization station), and is also broadly used in other branches of sugar industry and heating systems and systems of hot water supply. There are designed more than 70 standard sizes of heaters and heat exchangers which satisfy needs of plants with productivity from 2 000 to 10 000 t of beet processing per day.
Progressive defecation unit
Prelimer, modified by Pankin TC-APHD
It is designed for preliming at the raw juice purification station of the sugar factories. Optimization of the inner juice circulation flows with the help of partitions and butterfly dampers constructions. Possibility of an accurate flow adjusting in considerably broad range of raw juice consumption. Efficiency Providing productivity of 7000 - 9000 tones of beet per day with possibility of realizing modern heat balance and process scheme at the sugar factory. Reduction of lime consumption. Considerable improvement of raw juice purification technological parameters. No bearing in the middle part of the mixer shaft.
Flume water clarification tank
Flume water clarification tank ÒC-ÎÒÌ
It is designed for clarification of polluted water by mechanical suppression of polydisperse particles into mud. At the sugar factories it is used for beet top, roots, solid impurities and hovered particles of the ground removal out of flume water for reduction of water losses together with removed mud. Can be used together with the existing flume water clarification equipment in sugar, chemical and other branches of industry.
² (A, B) carbonization tank
Is designed for maximal removing of non-sugars by adsorption and getting the high sediment and filtering rates of juice (I carbonization tank). Maximal efficiency of the juice purification during the I carbonization is achieved by using the hot defecation device.
Cold crystals preparation unit
Cold crystals preparation unit TC-AHK
It is designed for crystal base preparation for massecuite of A and B, C products and for seed massecuite. Structural features- Availability of mechanical mixer for product circulation inside the unit and built-in heat exchange surface which provides the crystallization process by cooling.
II carbonization tank
The II carbonization tank is designed for maximal calcium removing from the liquor and additional removal of sol-uble non-sugars. Maximal efficiency of the juice purification during the II carbonization is achieved by decreasing the Calcium soluble salts content in the juice of II carbonization using maturing tank.
Multi-sectional condensate collector
It is designed for condensate collection from heat exchange equipment, cooling of CHP feed condensates and ammonia condensate to the set temperature. Condensate collection is made accordingly to the principle of approximately equal potentials, the cooling is stepped. It is used during sugar beet processing and raw sugar processing. The number of sections depends on condensate temperature supplied on deaerators of CHP and can vary from 5 to 12.
Cossette mixer
It is designed for cossette scalding – at the primary stage of sugar extraction process when cossette heating is provided by counter flow heat exchange with raw juice. It is used for extraction plants of various types and can be used for reequipment of existing diffusion stations of sugar plants. Structural features. Compact single-shaft construction with simple and reliable transportation and mixing system. Grates with double cone openings.
Cartridge filter type
It is designed for I and II carbonization juice filtering in sugar beet production and also for saturated melt filtering in raw sugar processing.
With appropriate component parts and software the filter can be used for the concentrated syrup filtration.
The use of filter in other branches of food and chemical industry is also possible.
Dust separation system
It is designed for dust catching in wet gas purifying systems, is broadly used in other branches of food, chemical industry and energetic. New series of devices ÒÑ-SV for dust-laden air purification and for other gas-air mixtures provides high efficiency and simplicity of operation.
Seed magma feeding mixer
Seed magma feeding mixer TC-MMU
It is designed for boiled seed magma intake. It is an integral part of the A (B and C) products massecuite boiling scheme on the basis of seed magma and works as a buffer vessel in the seed magma dosing contour through vacuum units of A (B and C) products.
Seed magma pressure mixer
Seed magma pressure mixer TC-MHK
It is designed for seed magma collection and mixing before its supply to the units. Pressure mixer is an equipment of the two-stage mode scheme of massecuite boiling and an integral part of A (B and C) products massecuite boiling based on seed magma
Vertical crystallizer with moving surface
Vertical crystallizer with moving surfaceTC-VK
It is designed for additional sugar crystallization by cooling the final product’s massecuite. The unit is installed outside the main body on the small open area.
Batch type vacuum pan
It is designed for massecuite boiling of all crystallization degrees under the vacuum in beet or raw sugar processing at the factories of sugar industry.
Chain bucket elevator
It is designed for continuous verti-cal movement of the wet sugar in buckets fastened on hauling chains with some spacing.
Massecuite vapour condenser of the A and B, C products’ vacuum pans
Massecuite vapour condenser of the A and B, C products’ vacuum pans TC-KUP
It is designed to condense the vapour from the vacuum pans and secondary vapour from the final evaporating stage of the evaporation plant, formation of the required desaturation to assure set temperature mode of the products boiling in the sugar industry. It can be also used for distilling, separating and for other plants of the food industry.
Sugar cooler
It is designed for sugar cooling after the drying device by direct contact with heat exchange surface. It is used in sugar beet and raw sugar processing at the sugar industry plants. The cooled water is usually used as a cooling agent which is supplied from the closed contour of the cooler or from the open source of cooling water.
Falling film evaporator
Falling film evaporator TC-AVP
It is designed for water evaporation from the product (increasing of product concentration). Can be used as a consisting part of evaporation plant at any degree of evaporation.
Screw sand washer
It is designed for sand flushing and removal after the lime milk cleaning cyclones or in the diagram of units blow down at the liming carbonation station.
Sugar bulk storage
It is designed for bulk long-termed sand sugar storage with efficient capacity of 50 000 - 60 000 tones.
Mixer-collector for crystal seed storage
Mixer-collector for crystal seed storage TC-MKS
It is designed for storage of prepared alcohol emulsion.
Grinder for crystal seed preparation
Grinder for crystal seed preparation TC-MÐ
It is designed for preparation of liquid seed – alcohol emulsion, used as a crystal basis at massecuite boiling.